Building the railroad that Went to Sea with photos.
Page 5
Building piers for the concrete arch railroad bridges.
The concrete Roman arch concrete bridges are
fascinating structures. When Henry Flagler was queried about how he was
to build so many bridges over the ocean, he replied to the effect, "Well,
I will build them one arch at a time." For the purpose of this web site
I have separated the construction into two pages. Henry Flagler in effect
did the same. The support piers were built first and the arched structure
built on top of the piers.
This was far more complex than the following
five photos will explain. To begin with, anything can be built of concrete
for which forms can be built. The concrete hardening process is a chemical
process - not air drying - therefore will harden under water. Forms, called
cofferdams, were built and anchored to the ocean floor. The mud and loose
residue were pumped out and wooden piles driven to anchor the mass to the
ocean floor. A special strong mixture of "Alsen" cement was poured through
a funnel like apparatus to form a seal around the bottom of the cofferdam.
Then the water was pumped out and the form filled with a regular mixture
of the Alsen concrete mixture with the steel rebar held in place. When
hardened, the forms were removed and reused. This process was repeated
many times. Alsen cement was a Belgium cement similar to our Portland cement.
Tests revealed that Alsen was better for under salt water use. The mixing
process was the same as with any concrete. The aggregate rock was shipped
in form New England states, that is coral rock was not used in the concrete
mixture. Now to the images.
Above the cofferdam is shown in place and anchored.
Piles are being driven into the ocean bottom.
Above is a completed series of cofferdams ready
to fill with concrete.
A specially made concrete plant was made to operate
close to the cofferdams.
This is a busy photo, but in front of the work
derrick are a series of concrete piers with the steel rebar ends protruding
upward. Click on the image to enlarge. On the following page, the remaining
part of the arch will be built on top of these piers.
But first a comment about on another concrete
piers used to support steel trust bridges like the Seven Mile and Bahia
Honda Bridges. The construction process was the same except the size and
shape of the forms were different. The water was so deep at Bahia Honda
that metal cofferdams were used. The photo above is for the Seven Mile
Bridge near Knight's Key.
Let's move on and complete an arch bridge. |